On-site management refers to the use of scientific standards and methods to the production site of the production factors, including people (workers and management personnel), machinery (equipment, tools, station equipment), materials (raw materials), methods (processing, testing methods), environment (environment), information (information) for reasonable and effective planning, organization, coordination, control and testing, so that they are in a good state of combination, in order to achieve the purpose of high-quality, efficient, low-consumption, balanced, safe and civilized production.

Here are 20 of the most basic details that you must master:

1. The voltage of the socket is marked above all power outlets to prevent low-voltage equipment from being mistakenly connected to high voltage.

2. All doors are marked in front and behind the door, and whether the door should be "pushed" or "pulled" should be opened. It can greatly reduce the chance of damage to the door, and it is also very convenient for ordinary entry and exit.

3. The instructions for urgently produced products are distinguished by a separate color, which can easily remind them to prioritize the production line, inspection, packaging and shipment.

4. All containers with high pressure inside should be firmly fastened, such as fire extinguishers, oxygen cylinders, etc. The possibility of accidents can be reduced.

5. When there is a newcomer in the production line, the newcomer's arm is marked with "newcomer operation", on the one hand, it reminds the newcomer that he is still a novice, and on the other hand, it can let the online QC personnel take special "care" of him.

6. If the door is closed all the time, you can install a lever on the door that can "automaticly" close, on the one hand, to ensure that the door is always closed, and on the other hand, there is less chance that the door will be damaged (no one will force the door to open and close).

7. In front of the warehouse of finished products, semi-finished products and raw materials, the maximum and minimum inventory of each product is regulated, and the current inventory amount is marked. You can clearly know the real inventory situation. Preventing over-stocking can also prevent products that are sometimes in demand but are not in stock.

8. Try not to face the aisle of the switch button of the production line, and if you really need to face the aisle, it is best to add a cover for protection. This can prevent the transportation vehicles coming and going in the aisle from accidentally colliding and twisting, causing unnecessary accidents.

9. Outsiders are not allowed to enter the control center of the factory except for the personnel on duty in the control center. Prevent major accidents caused by the "curiosity" of unrelated people.

10. Ammeter, voltmeter, pressure gauge and other types of meters that rely on the value indicated by the pointer, use a striking marker pen to mark the range where the pointer should be during normal operation. This makes it easier to know if the device is working properly or not.

11. Don't trust the temperature displayed on the device too easily, it is necessary to repeat the check with an infrared thermometer on a regular basis.

12. The first article does not only refer to the first piece produced on the day, but the following are all "first pieces" in a strict sense: the first piece after the daily start-up, the first piece after the replacement of production, the first piece after the repair or adjustment of the mold fixture, the first piece after the countermeasure of quality problems, the first piece after the replacement of the operator, the first piece after the resetting of operating conditions, the first piece after the power outage, the first piece before the end of work, etc.

13. The tools for locking screws are magnetic, so that it is convenient to take screws; In the unlikely event that a screw falls off the table, it is also very easy to pick up with the magnetic power of the tool.

14. If the work contact form and coordination letter received cannot be completed on time or cannot be completed, it should be submitted in writing and explaining the reasons in a timely manner to the issuing department.

15. Under the condition that the layout of the production line allows, try to distribute similar products to different production lines and different workshops for production, so that the possibility of similar products being mixed together is reduced.

16. Give color pictures of packaging, sales, salesmen, etc., to reduce the chance of them recognizing the wrong product.

17. All the tools in the lab are hung on the walls and their shapes are drawn on the walls. This way, once the tool is lent out, it is very easy to know.

18. In statistical analysis reports, shadows are used as the background color every other row, so that the report looks much clearer.

19. For some important test equipment, the daily "first article" is tested with specially selected "defective parts", and sometimes it is clear whether the reliability of the equipment meets the requirements.

20. For some products with important appearance, it is not necessary to use iron inspection tools, but can use some homemade plastic or wooden inspection tools, so that the chance of the product being scratched is reduced.